Automotive Plastic Injection Tooling & Molding Parts
This part is a component for Auto industry. This mold is complicated with 5 lifters and 2 slides, the angle of the lifter is big. In addition, the lifters touch each other, and touch slides. There would be risk of mismatch. Moreover, it is PP material, and the part needs high injection pressure and holding pressure, which would easily cause flash. The customer has strictly requirement of the flash and mismatch.
It needs our precision machining and good mould fitting works. Finally, our customer is quite satisfied with our part and mold quality after 3 mold trials.
Pproduct Info
| Plastic Material | PP,ABS,PA66,PA6,PC,POM,PBT, PMMA, PPS, PPU,PPE,TPE, or other you want. |
| Plastic Surface finish | Polishing finish,Texture Finish,Glossy Finish, Wooden finish, Painting,Slik print, VDI-3400 |
| Drawing format | UG, IGES, STEP,x_t, AutoCAD, Solidworks,Catia, PTC Creo, DWG, PDF, etc.. |
| Certificated | ISO 9001, IATF 16949, ISO 14001 |
| Range of markets | Radiator grille,Hood,Pillar,Outer mirror,Door moulding,Door trim,Inner panel,Seat, fuel tank valve, Air conditioner, housing, center console,Instrument panel, Horn,Air bag system, Cup holder, Key switch, Grating. |
| Mould Material | 2343, 2344, S136, 2085, 2738,M310,M333,W300,DC53,S-7, 8407, Unimax, Viking, SKD61, NAK80,H13,P20, 718,2767 |
| Hot runner | Synventive, Incoe, HRS, moldmasters, HUSKY, EWIKON, Guenther. |
| Injection machine size | 45 ton, 80 ton, 120 ton, 160 ton, 220 ton, 300 ton, 400 ton, 650 ton, 850 ton, 1000 ton, 1750 ton |
| Cavity | 1,2,4,8,16,32 |
Project Procedure
1:Purchasing Order- When we receive order and will get the order in our production system.
2:Pre-design meeting- We will assign a project engineer to follow your project and have the pre-design meeting together with other department.
3:DFM / Moldflow- The project engineer will offer DFM and Moldflow if necessary to customer for checking and approval.
4:2D / 3D- The project engineer will send the mold 2D and 3D layout to customer for approval.
5:Ordering steel- Once get mold drawing approval and deposit payment we will order steel.
6:Machining- The project engineer will provide the timing schedule for reference and every Monday we will send the progress and live machining pictures.
7:Tool assembly-Fitting tool
8: Mould Trial- We will send the sample report, injection parameter to customer.
9: Part Inspection- We will send dimension inspection report and SGS Lab certificate for simple physical test.
10: Tool Correction-Improve the tool according to customer’s feedback.
11: Tool Checking and Packing- We will check the mold item one by one based on our checking list.
12: Tool delivery- We will offer the mold package details and photos, all drawing and components will be inside together with the mold delivery.
13: After-sales Services- We will follow with customer the mold running process when the mold in customer’s shop.
Plastic Injection Mold
Drawing Format: STEP, STP, IGS, STL, CAD, PDF, JPG
Cavity Material: P20, 718, H13, 2316, 2738, S136 etc.
Base Material: LKM, FUTA, HASCO, DME etc.
Surface Treatment: EDM, texture, high gloss polishing, mirror polishing.
Cavity: single cavity, multi cavity, as your required.
Runner: cold runner, hot runner.
Gate Type: side gate, sub gate, pin point gate...
Mold Life: 5000 shots ~ 500,000 shots, according to your requirement.
Equipment: high speed CNC, standard CNC, EDM, wire cutting, WEDM, grinder etc.
Lead Time: 25~60 days, according to the complexity and the items number.
Injection Molding
Molding Type: ordinary molding, overmolding, insert molding, two shot molding.
Production Material: ABS, PC, PP, PS, POM, PVC, PMMA, PBT+GF, PC/ABS,TPU etc.
Production Color: white, black, gray, red, pink, as you required.
Injection Molding Machine: for trial out mold from 50 ton to 1000 ton are available.
Surface Treatment: spray painting, printing, ultrasonic welding, nut insert and assembly.
Product Tags:
|
|
PMMA PPS Injection Moulding Automotive Parts Multi Cavity Long Lifespan Images
|
